Northwest Blacksmith Association

Author Archive for Steve McGrew

Outreach in Chengdu

Chengdu Outreach 1Anvils ringing, exhaust fan roaring, and a half-dozen Chinese teenagers commenting on each other’s work and clamoring for advice from “Mr. Steve”:  To me, that made a perfect holiday.

Blacksmithng outreach — introducing new people to the craft — is as much fun as anything can be.  Outreach activities like spending a day with Boy Scouts at Camp Cowles, doing demos at the Interstate Fair, and helping home schoolers make their first leaf in my shop, are high points of my year.

Every Spring for the past 8 years I have enjoyed the hospitality of Philip Greening-Jackson, known on smithing forums as ‘Philip in China”.  Philip currently teaches economics and finance at Meishi International School in Chengdu, Sichuan Province, China.  Philip has a blacksmith shop at the school, where he provides blacksmithing experience as an optional activity to high schoolers.  Another friend at the school is John Weller, an art teacher.  I go to Meishi School every year for one week in April or May, to make tools for Philip’s shop and teach the kids to make S-hooks, leaves, coat hooks, flowers, candle holders, or whatever else might be within range of their interest and ability.

Each year, more students sign up than the previous year.  This year John rounded up 30 students for me.  John made sure he had plenty of one-on-one shop time with me too, because he hopes to carry on the blacksmithing program after Philip retires in June, 2016.

It makes for a pretty intensive holiday!  I kept the smithy open from 8 am until 9 pm every day for four days; and the students rotated through in sessions of about two hours, four to six students at a time.

Lily, a 10th grader, working on a knife

Lily, a 10th grader, working on a knife

Here, Simon is forging a knife while another student serves as striker.

Here, Simon is forging a knife while another student serves as striker.

Several times, twice as many students showed up as had signed up for a session, so I had to ask some of them to come later in the evening.   The students were unfailingly polite and attentive, and thanked me profusely.  Their eagerness to learn, their persistence, and the rate at which they built their hammer skills was awesome!

Chengdu Outreach 4

Despite the unending stream of students, I found time to make a few things for Philip: some S-hooks, some coat hooks, a couple of knives and an ash rake for his wood stove.

Chengdu Outreach 5

Friday afternoon I relaxed.  Saturday morning, Philip and I were up at 6 am to start the fire for the pig roast that has become our tradition.  All the foreign teachers, their families, and the school security staff are invited. Even Sean, who keeps blacksmithing alive at Guangya School in Dujiangyan, brought his family 50 miles to attend the party.  Sean, by the way, has kept blacksmithing alive at Guangya school since I first met him in 2009, a year after the tragic Sichuan earthquake (http://ep.yimg.com/ty/cdn/yhst-17797617870419/Dandelionstory.pdf).

 

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Sean, Sean’s kids and, yours truly, Philip, and John

We tended the fire and turned the pig all day, surrounded by passers-by who stopped to watch and take photos of the roasting pig.

Chengdu Outreach 7

At 5:00 sharp, people began bringing side dishes pot-luck style: vegetables, desserts, drinks.  we moved the pig to a table and stood back.  The delicious aroma of roast pork filled the air.  Over the next hour, the 200-lb pig was reduced to mere bones as waves of diners filled their plates and bellies.

At the pig roast, teachers (math, English, Western history, art –) told me that the kids had been excited about how much they had accomplished in the shop: “I never imagined that I could make anything like that myself!”; and “I didn’t think it would be so much fun!”.  The principal personally thanked me for volunteering at the school.

Of course blacksmithing was a common topic of conversation at the party, but topics ranged from the series of coincidences that brought each of us to a pig roast at a school in western China, to the best ways to capture and hold a student’s attention in the classroom.

So what does a pig roast have to do with blacksmithing?  More than one might think.  It represents the kind of community that can be built when a blacksmith shares his or her skills.

An item hammered from iron is an honest expression of the smith’s attitude toward life. A smith builds patience, persistence, confidence, practicality and strength with every hammer blow, every bend and every twist he or she applies to iron.  People attracted to the blacksmithing community tend to be honest, practical, confident, imaginative and sociable.  Iron speaks their language.  By sharing his or her skills freely, a blacksmith can catalyze the formation of a local blacksmithing community, helping introduce people to others whose language is that of forged iron.  Steve Howell once told me that he feels that the medium of fire and iron shapes a blacksmith’s character.  Maybe so.  I think of the blacksmith’s craft as a filter that concentrates people with a certain character.  Either way, the result is a community of people whom I am proud to call my friends!

Gothic Candle Stand

Making a Gothic Candle StandA nice candle holder or two should be on every blacksmith’s bucket list. Here is a fancy one that takes two to three days to build.

 

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Wrapped Rose

Wrapped roseIntermediate Level

The petals and stem of this rose are made from one continuous piece of iron. It requires a little bit of MIG or TIG welding.

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Adjustable Bending Fork

Adjustable bending forkThis adjustable bending fork gets more use in my shop than any other type of bending fork.

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Oak Branch Door Knocker

Oak branch door knockerThis article was published in the January 2013 issue of Hot Iron News.
It describes all the steps in making the oak branch door knocker shown here.

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A Beginner’s First Project: Rebar Tent Stakes

Rebar Tent StakesThis is the first project I give a raw beginner. It involves several of the basic operations: drawing out, tapering, bending, straightening and cutting.

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Make Brace Bits: Center Bit

Center Brace BitDoes it look impossibly difficult to make drill bits?

Have no fear: it’s actually not difficult at all.

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Ripple Stake

Ripple StakeMake a ripple stake for shaping the edges of leaves and flower petals.

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Easy Charcoal Maker

Easy Charcoal MakerDetailed instructions on how to make and operate a simple charcoal maker.

After working with the charcoal maker for a while, it has become apparent that several improvements are in order. The suggested improvements, along with related correspondence, are posted below the article pdf.

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David Kailey’s Tool Holder

David Kailey's Tool HolderDavid’s interchangeable handle for punches, drifts, chisels, slitters & fullers.

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Forge Welding Flux Recipes

Flux Recipe TableThis is a link to a table of recipes for forge welding fluxes. The table is compiled from a large number of blacksmithing books dating back to the late 1800’s. Also included are sources and current costs for the ingredients.

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Making Nails

Making NailsHere are detailed instructions on how to make nails, and how to make the tools you need to make nails.

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Double Diagonal Peen Hammer

Double diagonal peenThe double diagonal peen hammer is one of the most useful kinds of hammer in my shop.

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Forging a Corkscrew

CorkscrewHow to forge a corkscrew.

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Spreading Tongs

Spreading TongsIntermediate Level

Spreading tongs: a valuable tool for scrolls, spiral baskets, and any other detailed bending & adjusting.

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Making a Simple Hinge

Simple hingeIntermediate Level

How to make a simple hinge.

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Twist Jaw Tongs

Twist Jaw TongsClick here to download the instructions as a .pdf file:
Twist Jaw Tongs

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Forging Acorns from Steel Pipe

Forging AcornsThis is a tutorial on how to forge acorns from steel pipe.

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Making Drawer Pulls (beginning level)

Drawer Pull

This article describes in a series of pictures the steps in making an antique style drawer pull.

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Matching Lengths of Two Bars

Matching bar lengthsSuppose you are making a gate and you need two horizontals to be exactly the same length, but one turns out a little longer than the other. You have already forged something — a tenon for example — on the ends of the bars. You can’t cut the bars. How can you shorten one or lengthen the other?

The answer is simple: draw out or upset. The shorter bar can be lengthened by hammering uniformly along its length, cold or hot. The more you hammer it, the longer it will grow. Read More→