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Smithing Biomechanics
May 1, 2013
1:32 pm
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billyO
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Hello all. First, I wanted to say I had a good weekend at the NWBA conference, and enjoyed talking to everyone. I’m still amazed at the opportunity these conferences give us to learn from and rub elbows with the likes of Darryl Nelson. How fortunate we are.

We had the pleasure of observing a ‘young’ smith at work, and it was fun watching Alec move metal. It was also fun hearing all the differing opinions about forging with those heavy hammers. Which is the main reason for this post which is a request.

Now, I don’t want to get into a discussion on the merits of one individual technique/belief/myth over another, I’m merely looking for information.

I’m interested in researching the biomechanically correct postures for forging.
Through some conversations, it was suggested that as a physical therapist, (physiotherapist for the rest of the globe), I weigh in with my knowledge/opinion. With many years of treating musculoskeletal injuries through postural corrections and teaching patients to exercise specific muscles, I’m confident that if any of you were to come to me with pains, I could guide you to recovery of pain-free function. I’m not 100% confident I could weigh in on the “correct” biomechanics of forging yet, not due to lack of knowledge of the body, but lack of information on what musculoskeletal injuries are common. At this point, I could only give basic general postural guidelines, not specific suggestions, because you can’t fix what you don’t know is broken, and ‘if it ain’t broke, don’t fix it.’ (Ok, so maybe I did weigh in with my belief/myth…):D

If anyone could point me to articles/research on common blacksmithing injuries (I doubt there are any) or if y’all would be willing to share your experiences, that’d be great. And for clarity, no offense to the hobbyists out there like me, but info from full time smiths (SOBs as Grant used to say) would be more useful for studying repetitive use injuries due to smithing.

If you want to send info by e-mail feel free (patient privacy and all….):rolleyes:
Thanks
billyO

as always

peace and love

billyO

May 2, 2013
3:04 am
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Lynn Gledhill
Junction City, Oregon
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Hey Billy:

Really fun visiting with you at the conference!

In my observations and my own experience, the most common problems blacksmiths have is either tendinitis in the hammer arm elbow, or shoulder problems with the hammer arm... My understanding is if you use a hammer properly and have the handle of the hammer shaved to fit your hand, and use proper hammering technique, you can avoid these problems... Also, the anvil should be at such a height that, when standing in a normal posture, with arms slightly bent, your knuckles should be in line with the top of the anvil. The hammer handle should be rectangular in cross section so that the hand can grip and control the hammer with very little pressure... Should be gripped, not with the thumb on top, but kind of held in the v of the hand... Mark Aspery says that you should be able to use the hammer with such a light grip that someone could easily pull it from your grasp... Also, don't use a glove on the hammer hand... It causes you to have to grip so much harder to use the hammer. The tight grip method is what causes tendinitis in the elbow... These are my thoughts and experiences... You being a physical therapist might have some observations we would like to know about...

All the best,

Lynn

May 2, 2013
3:06 am
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Lynn Gledhill
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By the way, my friend, Martin, watched young Alec forging and commented on how much this young man uses his back, especially the lower back, while he is forging... Might work when you are 15, but wait until you are 50...

May 2, 2013
3:55 am
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Larry L
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Alec uses the weight of the hammer, he grips it right up by the head, the farther you hold down the handle the lighter hammer can be used to accomplish the same amount of work. A hammer that was half the weight swung at twice the speed would produce 8 times the result ( I think, I am too lazy to look it up to verify so someone prove me wrong)

The point being there is no correct way, only what works. It works for him now, it might not later. But dont think you need to swing a 7 lb hammer to be a blacksmith...

I cant say that I have any chronic pain. I have had issues that took months and months to work though but my experience to date has been that swinging the hammer is the best therapy ... All of my children are considerably older than Alec, maybe by the time I have grandchildren his age I will have some pain to complain about (I hope not but I am counting on it)

Whatever you are, be a good one.
Abraham Lincoln

May 2, 2013
3:58 am
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billyO
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Thanks for the response Lynn. I'm hoping to have my thoughts compiled in a couple/few months.
Re: Your friend's comment about Alec using his back, I was trying to pay close attention to that, and I'm not sure I saw any major problems. He did use some of his back muscles, but mostly he kept his back stable and used his hips, legs and scapular (shoulder blade) muscles. If I were to sum it up, from a muscle perspective, he seemed to use his stabilizers to stabilize and his movers to move. As to whether he'll be able to do this 35 years from now, that all depends on how well he takes care of and pays attention to what his body is telling him, not necessarily from the forging techniques I saw.

as always

peace and love

billyO

May 2, 2013
1:33 pm
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billyO
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Larry L;17865 wrote: Alec uses the weight of the hammer, he grips it right up by the head, the farther you hold down the handle the lighter hammer can be used to accomplish the same amount of work. A hammer that was half the weight swung at twice the speed would produce 8 times the result ( I think, I am too lazy to look it up to verify so someone prove me wrong)

Yes, I've seen that work equation quoted many times, but I think there's another equation that's important that never gets talked about and that's F=ma. Work is a different unit than Force, which is what's needed to break the friction between the molecules and actually get the metal moving. Work will allow the metal to keep moving once it starts. If you let go of the hammer at the strike like Hofi says, your accelaration of the hammer head drops to that of the force of gravity, 9.8m/s2 if I remember correctly, then going to zero when the hammer hits the metal and then into negative values (in relation to direction of movement that we are going for) as the rebound occurs, so the force of the blow decreases. If you were to keep using your muscles to push the hammer head, you can continue to add to gravity's accellaration of the hammer to at least slow down the drop in force to zero, theoretically moving more (or cooler) molecules. Not a healthy thing to do, however. Which brings us to your next point:

Larry L;17865 wrote: The point being there is no correct way, only what works. It works for him now, it might not later. But dont think you need to swing a 7 lb hammer to be a blacksmith...

I cant say that I have any chronic pain. I have had issues that took months and months to work though but my experience to date has been that swinging the hammer is the best therapy ... All of my children are considerably older than Alec, maybe by the time I have grandchildren his age I will have some pain to complain about (I hope not but I am counting on it)

I believe and what I'm trying to compile is that there is a 'correct' way to do this, but I'm looking more at a detailed ergonomic, long-term muscle and joint health and pain-free smithing perspective. Two different examples of ruining your rotator cuff:

1. If you are using your rotator cuff (I'm talkling the actual 4 muscles of the rotator cuff: Supraspinatus, Infraspinatus, Subscapularis and Teres Minor) to move your arm, instead of the muscles that SHOULD be moving the arm: Bbiceps, Triceps, Deltoid, Lats, you're going to run into problems.

2. If you're using the right muscles to move the arm, but the scapular stabilizers (mainly the serratus anterior) aren't doing thier job, the bony prominences on the scapula will tear up our rotator cuff.

The one thing that I notice that long time Smiths have in common is that they do what I tell all of my patients to do, and that's: pay attention to your body and if it hurts, don't do it.

Keep the info/suggestions coming.

as always

peace and love

billyO

May 3, 2013
6:59 pm
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Lee Cordochorea
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Billy,

First off, thanks for the glimps into the "User's Manual for the Human Body" 🙂

But is there anyplace I can go online to find decent pictures of these things with the strange names? I can barely tell my anterior from my posterior. I tried a google image search, but I just managed to confuse myself further.

And where would I look to learn more about "stabilizers" versus "movers?"

As for body awareness, I've found yoga helps a lot.

No matter where you go... there you are.

May 3, 2013
8:32 pm
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billyO
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Hi Lee, and I hope what I post is more helpful than confusing.

Not sure what pictures you are looking for, if its the specific muscles, my suggestion is buy a used anatomy atlas (if I remember correctly, Netter's is the one with drawings, and Yamaguchi's is actual pictures). Netter's would probably be easier to understand.

As far as some of my terminology, I'm not sure there's an industry standard, but PTs who focus on muscle imbalances and posture and biomechanics recognize that most muscles can be categorized as primarily a mover of a certain joint, or a stabilzer of a joint. Some muscles need to move one joint while stabilizing another, some move a joint with certain actions and stabilize the same joint with other actions. In general, your stabilizers are smaller, deeper muscles, close to the joint, whereas your movers are generally more superficial, bigger and often cross multiple joints.

Like I said earlier (perhaps it was on IForgeIron) I'm a fan of yoga, Tai Chi or any stretching that takes the body through it's entire repitoir of movements throughout the full range of motion GENTLY. Remember, "use it or lose it!"

as always

peace and love

billyO

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