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Shapers
January 26, 2011
9:43 pm
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Steve H
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I used this Shaplane radius cutter to do the top die on the pipe taper dies in my first post. Had to to go real easy as this tool is usually meant for a lathe.
The slotting goes without saying. It's the first things I used it for; making bushings to adapt a lovejoy coupler for the hydraulic power pack.

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They only remember you when you SCREW UP~!!!

January 27, 2011
3:03 am
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Lewis
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Funny, I was just wondering if one could get a way with a radius tool in a shaper and there it is.

One of my Audel's books diagrams cutting a spiral flute with a shaper. The work is mounted between centers and attached to a diagonal rod that is moved by the action of the ram. Much simpler than it sounds. :unsure:

January 27, 2011
1:57 pm
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Lewis
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I was trying to remember the details of the helix cutting attachment and I kept coming up with too damn much hanging off the ram. Got the book out and it was for a planer: the bed moves and the tool stays still. Then you just have a guide bar attached to the frame at an angle and a weighted bar attached to the work. Probably only good for a few degrees of rotation per stroke. Neat idea though.

January 27, 2011
5:53 pm
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Steve H
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Hi Lewis, I've picked up most of the shaper knowledge (forgot more than I knew~:spin:) from the Lindsay books on shapers and some of their 'tips and secrets of old time machinists' book series. Lots of things I have yet to try like knurling on a shaper and more contour cutting. It's perfect for amatuer machinists like me. I'm thinking of one job they showed repairing a stern wheeler steamboat the boys created a cam that as the shaper ram traveled in a straight line, the cutter head traversed an arc. Too crazy~

They only remember you when you SCREW UP~!!!

January 28, 2011
12:19 am
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Lewis
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I was trying to think of a tracer type attachment for the scraper. Something that would let you cut a pattern out of sheet metal or a bit of wood. I was trying to think of a way to trace a curve as the cross-feed advanced, but the whole moving ram thing got in the way. I can start to envision a cam operated curve generator mounted on the ram if it varies the height during the stroke.

As usual, when I design a machine from scratch it winds up with too many parts. Gonna get some graph paper and one of my books with a good chapter on cams.

Of course, I still don't have a shaper. :giggle:

January 28, 2011
5:11 pm
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Larry L
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Well there is that.... and then I know a guy who has a Gorton tracer mill that he would sell cheap... like $1000.....

Whatever you are, be a good one.
Abraham Lincoln

January 28, 2011
8:17 pm
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Lewis
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Probably a good thing for me I'm 2,000 miles away. :giggle:

February 1, 2011
3:25 pm
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Steve H
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One of last night's projects: a 4140 V-block for a friend. Roughed out with a round-nose tool so you can go left or right without resetting the tool angle. This was the final clean-up pass with a carbide tipped tool.

I'd make more but Bill Apple's flame cut ones for 20$ are too cheap and good enough for most work I do.

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They only remember you when you SCREW UP~!!!

February 8, 2011
4:46 am
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David Kunkler
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Lewis;6762 wrote: I was trying to think of a tracer type attachment for the scraper. Something that would let you cut a pattern out of sheet metal or a bit of wood. I was trying to think of a way to trace a curve as the cross-feed advanced, but the whole moving ram thing got in the way. I can start to envision a cam operated curve generator mounted on the ram if it varies the height during the stroke.

As usual, when I design a machine from scratch it winds up with too many parts. Gonna get some graph paper and one of my books with a good chapter on cams.

Of course, I still don't have a shaper. :giggle:

Here's one for sale not to far away. The grinder attachment sounds interesting.
24"metal shaper - $1200 (lynnville,in)
http://louisville.craigslist.o.....13175.html

February 8, 2011
2:45 pm
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Lewis
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David Kunkler;7210 wrote: Here's one for sale not to far away. The grinder attachment sounds interesting.
24"metal shaper - $1200 (lynnville,in)
http://louisville.craigslist.o.....13175.html

That's HUGE! Hydraulic too, it's modern 😉

Right now I have to deal with the pile of lathes in the middle of the shop. Then I might think about new machine tool projects. Thanks for the helpful suggestions, David, Larry, but I'm not really in the market at the moment.

(Me and my big mouth. lol)

June 28, 2011
2:57 pm
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Larry L
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well the timing is bad but I bought a shaper last night... Timing being an issue because its buried in the basement of a house in Ballard and needs to be out by tomorrow and I am suppose to be hanging gates today... anyway its a 16" G & E and belonged to the fellow who had the NBP 250 steam hammer for sale a while ago... Its a Universal shaper/gear cutter 16".. Ex-Boeing..... looks really nice with some tooling for $350 I think for some things I would want to do the universal table will just be a pain in the ass but its what it is and I'll deal with it... The only thing I dont feel good about is having to go yard 2 tons out of a basement today when I got paying work..

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Whatever you are, be a good one.
Abraham Lincoln

June 28, 2011
3:30 pm
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Steve H
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Great Score, larry!
Hell- the vise is worth that much.

I always thought you could throw a milling vise on a shaper but found out recently that Shaper vises are unique in that they are lower profile and BEEFIER than just about anything else out there. Most shaper vises are keyed to fit the table it's on so it's great to have it all there.

They only remember you when you SCREW UP~!!!

June 28, 2011
5:59 pm
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Lewis
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Congrats Larry!

I hope to be joining the shaper club soon as well. I've been offered a free 12" Smith and Mills shaper.

It belongs to another blacksmith here in town. He was told "It needs a part welded down in there." and he's had it sitting in the shop for years, never got around to fixing or using it. We were talking machines and I mentioned I was thinking about shapers and he said I could have it if I'd let him run a couple jobs on it. I can deal with that, he's even got a jib crane that can load it.

It's gonna need to have all the grinder dust cleaned out of it after sitting for a decade in a fab shop, but I guess that will just give me the opportunity to fix the busted part. There's no vise and it looks to be a geared shaper rather than the usual crank. I guess I'll use up all the money I save on 'free' finding a vise and fixing the darn thing.

June 30, 2011
4:51 am
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Larry L
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some better pictures...

I dont know anything about this thing... other than it looks like a very well built machine

Box ways and hell for stout.... two tons seems like a lot for a 16" stroke machine but I have no reference

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Whatever you are, be a good one.
Abraham Lincoln

June 30, 2011
11:27 am
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Danger
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Very cool, I like the tilt bed, also all the moving parts are covered accept the ram of corse, that being the part you want to stay away from. Die making fool!

Michael Dillon
http://dillonforge.com/

June 30, 2011
11:52 am
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Lewis
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Larry, that's a nice looking machine. You've got power down-feed on the head, that's great for dovetails. I bet you've got the rapid traverse and maybe even power to the knee. Yup, they get real heavy, real quick as the size goes up.

Bunch of online shaper books here: http://www.neme-s.org/Shaper%2.....k_page.htm Delmar Shaper Work was originally written to train new workers during WWII, some of the others are more hobby grade, but they're free. There are some other articles and a Shaper FAQ on the NEMES site (New England Model Engineering Society). As you might guess from the name, most of it is oriented towards smaller machines.

June 30, 2011
8:59 pm
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John N
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Shapers are kinda cool, but I never got on with mine so it went to the big re-cyclers in the sky (one of the few machine tools Ive done this to 🙁 ) If I diddnt have the mills it might have been a different story....

Ive got a 16" stroke slotter (similar machine but standing up) that I use for cutting internal gears on big clutch plates (6' dia is the biggest I can do) - thats a lump of a machine @ 10 ton ish ! It only gets used every 6 months or so, but try and find someone who can gear-cut internal on a 6' plate for anything less than a second mortgage which is why it keeps its place in the shop!!!

Im doing a set of small clutch plates at the moment (4' dia), Ill try and get some pics next week.

July 1, 2011
2:29 am
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Steve H
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Lindsay books has the best shaper books I've seen out there. I think they have an online site. Rudy Kaphout (sp?) has a dvd series that I believe is on the practical machinist site. Both have been very helpful to me and also- you'll want to go here:

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They only remember you when you SCREW UP~!!!

July 1, 2011
3:42 am
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Grant
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Nice looking machine there Larry! You'll have fun with that. Many small shapers like this don't even have a front support, you can actually leave it loose except for really heavy work. Kind of a pain to keep resetting if you're running the table up and down. Looks like it has a rapid for the feeds too, cool!

I wanted the power down-feed for a long time, but once I got a machine with one, I didn't actually use it that much.

“There are painters who transform the sun into a yellow spot,
but then there are others who, with the help of their art and their intelligence,
transform a yellow spot into the sun.” ~ Pablo Picasso ~

January 9, 2012
3:13 am
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Mark
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Here's a shaper up for auction in Surrey, B.C. (federal government surplus auction).

http://gcsurplus.ca/mn-eng.cfm.....038;ltnf=1

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