6:24 pm
March 18, 2010
So you have a 1-B? That's pretty cool. Probably the most sought-after Nazel there is. Funny how many 1-B's I've seen that were two-piece.
“There are painters who transform the sun into a yellow spot,
but then there are others who, with the help of their art and their intelligence,
transform a yellow spot into the sun.” ~ Pablo Picasso ~
6:42 pm
May 30, 2010
For this install I did not use all thread but rather bolts as per the original plan. I did build cans that the end of the rod nut sit in. This gives me the ability to both replace the bolt if it should break and also has a square base that should allow the vibration to transfer to the entire block of concrete. I used 3" ID tubing to contain the bolts. This allows quite a bit of movement so that the bolts can be adjusted if necessary. I wanted to make sure that I would not be doing this again and with this much concrete there was the chance that the cage could shift. To Grants point I built a large cage so that I can have access to the anvil and service the wood if necessary. I took this design feature from Dave Thompson which he used for his 4B. The good news is that everything is curing well and we should be able to place the hammer in the next couple of weeks.
I would love to hear anyones thought on the best wood base to put under the anvil. I do have both White Oak and Purple Heart available to me at a price.
1:28 pm
May 14, 2010
3:20 pm
May 13, 2010
9:58 pm
August 5, 2010
We tend to use a hardwood called 'Iroko' Its expensive, but not excessive (its used a lot by joiners for doors / window frames etc). Ive put hammers in, and removed them 10 years later and the timber has held up well.
You need to make sure that the bedplate of the hammer the timber, and concrete are well bedded together before you torque the bolts down. Its suprisingly easy to break a cast iron basplate if you load it up unevenly, then start hammering!
edit, just re-read that you need the timber to put under the anvil.... I was talking about between the baseplate of the hammer and the concrete inertia block.
5:59 pm
May 30, 2010
8:42 pm
August 5, 2010
sorry, I ramble a bit! - ill try again....
underneath the hammers anvil block we usually put a fabreeka (type) mat, this is essentially a piece of rubber 1/2" thick for your size of hammer (guessing about 600lbs?). The mat is 32ply reinforced with fabric. It isolates very low frequency, and protects your concrete.
The anvil mats are scary expensive. As an alternative you can put timber directly underneath your anvil block. This is the 'old' way, but works well. Probably 4 or 5" of well bedded timber will replace the 1/2" thick rubber anvil mat.
Underneath the bedplate of your hammer, between hammer and concrete inertia block, you should put 1" thick timber. This is what I was going on about in my previous post!
Any questions ask away 🙂
8:49 pm
November 8, 2010
9:09 pm
August 5, 2010
The anvil mat (or timbers under the base of the anvil) prevent the anvil block damaging the concrete inertia block.
The timbers between the bedplate of the hammer, and the concrete inertia block, are there to take out any variations between the hammers baseplate and the concrete (you can plane timbers to bed it all much easier than you can grind the concrete).
The timbers underneath the bedplate also take the shock out of the bedplate 'hammering' against the concrete when the machine is running. When the hammer strikes a blow the whole frame lifts, stretching the hold down bolts momentarily (hence the bolts being 6' long for elasticity, not resined in studs). Every action has an equal and opposite one, and all that!
Theres a bit more going on with a foundation than you might think!
9:16 pm
November 8, 2010
9:38 pm
August 5, 2010
The current batch of new '1 piece' hammers work just fine with no foundation, sometimes not even bolted down! course you might get a 'bit more' with them on a solid foundation.
Fact is its spendy, and a PITA putting in a 2 piece, which is why I sell so many imported 1 piece hammers, even though 'bang for the buck' old hammers are much cheaper, untill you install them 😀
I could have any hammer I wanted for my bladesmithing, yet I do 90% of my work on a 1 piece Anyang 33# or 55# (usually a 33#, coz as soon as I get a 55 setup I sell it!) Ive only got 'my' 33lb'er coz ive painted it with pine effect paint so my dad cant flog it !
I will put in a Massey 2 cwt or 3 cwt for myself this year..... or perhaps not! ive put in enough hammers to be put off installing one for myself :cold:
9:54 pm
November 8, 2010
10:59 pm
May 30, 2010
Thanks for the info. I am using a engineering level to level the hammer. I have been told that I should grout the tubes holding the bolts. If the hammer is level do you still need to use wood or should you grout in the base? I am planning on using rubber stall mat between the concrete and the wood timbers I will be using.
1:31 am
May 30, 2010
Alright,
So like most things I attempt the first time never goes exactly correct. Got a bit of a problem. I used a transit level and have some issues with the concrete being level. I have as high a a 5/8" differential at one mounting hold. So.....Whats the best way to level a big hammer. I thought of using shims and then possibly grouting the rest. I am really concerned that the grout may just chip out.
2:30 am
March 22, 2010
Just get you a few hundred pounds of lead , build a steel form, melt it and pour it in, self leveling 😉
Whatever you are, be a good one.
Abraham Lincoln
2:47 am
May 14, 2010
Larry L;7238 wrote: Just get you a few hundred pounds of lead , build a steel form, melt it and pour it in, self leveling 😉
No doubt it would level out, but are you sure putting an 18,000 hammer (trying to beat itself into the foundation) would not create a health problem if the top layer of the foundation was lead?
Could a grinder be rented for leveling? I know they are available.
Grandkids and blacksmithing... Joy Joy Joy..............................YouTube Channel: djhammerd
4:10 am
August 23, 2010
4:12 am
May 13, 2010
When I installed the Massey I bought a diamond cup wheel for my angle grinder. It worked well for leveling out the concrete. Unless you have a large air grinder it might be worth picking one up or a cheap large grinder because the concrete dust/slurry is hard on the grinder. Water helps a lot for keeping the dust down, but be careful with the electricity and water.
5:45 am
It seems to me, having a 400lb DeMoor, that the question is not so much as having the 2 piece hammer body level, considering that the concrete pour may not be level, but rather the important aspect is that the anvil/lower die is plumb to the top die.
My hammer is 10' above the water table at the coast, and is listing very slightly to the left after 5 yrs of use. Since the concrete base is a mono pour and the anvil/die is plumb to the top die, it really does not impede the working of the hammer.
When forging, I just lean a little to the right to compensate. 🙂
Hey Stumpy, no worries!
JE
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