9:45 pm
March 26, 2010
9:52 pm
August 29, 2010
11:16 pm
June 24, 2010
For what it's worth, my feeble understanding is that it takes more power to generate a given flow rate at a higher pressure. So if two blowers are rated at the same CFM, the one that makes more pressure will need more horsepower.
But on a given blower, what generally limits pressure is the point at which the fan blades stall aerodynamically, not the point at which the motor stalls. If a blower stalls at 4" WC at 3000 RPM and 1/4 HP motor can spin it to 3000 RPM under load, it will make 4" WC with a 1/4 HP motor and 4" WC with a 400 HP motor. So a bigger motor may mean a blower can make more pressure, but it might only mean it's overpowered.
You probably should be looking for a centrifugal blower, where there blades are relatively wide (i.e. each one extends for a significant distance along the radius between the fan circumference and the hub). The most common blowers here are what we call a squirrel cage, which have narrow blades on the outside of a drum-shaped blower wheel (and therefore look like a wheel for exercising hamsters). These generally make less pressure than a centrifugal blower.
12:03 am
August 14, 2010
12:27 am
August 29, 2010
12:51 am
April 21, 2010
1:34 am
June 24, 2010
1:41 am
August 14, 2010
Mike B;2665 wrote: The real question might be whether that 3/4" pipe is 3/4" ID or 3/4" OD. (Of course here, the answer to that question is "no." :playfull:)
It's just over 1" OD! Do I have to explain everything? :stomp:
:mstickle:
(I'm actually following all this with interest. I, too, have a ribbon burner on the shelf which I actually used for several years. No one ever told me that they couldn't be atmospheric and it worked surprisingly well. In retrospect, I like it better than my current forge. I think I'll hook up a burner and put a new lining in the old thing.)
2:10 am
August 29, 2010
Lewis,
That’s great, we need more troops. While you’re up ask some simple question about fans so I can confuse the issue further. It seems there are a few guys with burners that were never used or fell into disuse, I am curious as to why. Was there a common problem? Was it lack of information to help? You were using the burner as an atmospheric burner? No!? that’s wild! I wonder if it could work with a venturi intake to bring it up to pressure, it would need a big one I think or maybe tuned pipes. Somebody stop me, I’m out of control!!!
Bob
it's been fun, later!
2:17 am
April 21, 2010
2:20 am
April 21, 2010
2:45 am
August 29, 2010
Lewis,
Now you’ve done it, I’ve got to try to get a ribbon burner to work as a venturi. It would be good to have a non electric version of the burner. Could you tell me how you were using the burner and what the pluming configuration was like? What size burner is it? did you make it? did you use crayons for port holes? Tell me everything if you wish to live!!!
Bill,
Stuff like that can knock the wind out of you all right. Sometimes it takes awhile to remember where you were headed. My problem is I can’t remember why I’m in the kitchen with the refrigerator door hanging open most of the time.
Bob
it's been fun, later!
8:32 am
March 26, 2010
Mike B;2660 wrote:
You probably should be looking for a centrifugal blower, where there blades are relatively wide (i.e. each one extends for a significant distance along the radius between the fan circumference and the hub). The most common blowers here are what we call a squirrel cage, which have narrow blades on the outside of a drum-shaped blower wheel (and therefore look like a wheel for exercising hamsters). These generally make less pressure than a centrifugal blower.
Thanks for that mike, yeah I've seen a lot of the "hamster wheel" blowers on the cornucopia that is ebay. So I guess the centrifugal blowers have a large diameter fan (but a relatively narrower body???), these don't seem as common.
3:02 pm
August 29, 2010
David,
I suppose all my nonsense and chatter has buried any information you guys can use. The fans are plentiful, abundant go to ebay search for “hydroponic fan” in “all Categories”. I just did, I got 1,156 listings. They call the fans we use “inline fans” they have them from 4” to 12” sizes, I don’t know why plants need filtered air but they seem to use them to blow air through a carbon filter that must be why they require fans that create pressure. Back to the point, they are plentiful and prices seem reasonable, go check it out. They have the speed controllers too, one stop shopping I suppose. Like Rob said ”“don’t get too big” Cheech Martin”. I would try to find a fan that was about a third to a quarter greater maximum CFM than I required. Too large and don’t ask me how to determine what that would be, there are too many variables, experimenting with different manufactures and different sizes with different burners and plumbing systems, would be time and money consuming project. OK I’ll take the responsibility, but I’ll need a little support, everybody send me all your excess time and money and I’ll take care of it…. really, …honestly,…… I mean it. OK back to the point, too large a fan may be a problem if it requires you to lower the RPM past a point where the fan cannot maintain adequate pressure for the CFM you need. This perceived problem may not exist, like I have said before fluid dynamics do not relate to mechanical energy directly in an open system, the pressure may build up at any RPM as the CFM is met, once again too many variables. I really don’t think this is a system that can have a ‘rule of thumb’, without adequately compensating for all the variables. It’s very aggravating to have such a simple thing like a fan be so complicated, the answer may be in experience, we need someone who has done some experimenting, anybody out there?
Bob
it's been fun, later!
7:25 pm
March 18, 2010
I got a chance to see a Pine Ridge ribbon burner over at Larry's this weekend. Looks like a nice unit. Thing that jumped out at me is that the holes were quite a bit smaller than crayons. Crayons are 5/16 or a little more, these were less than 1/4". I can see that it would be hard to push the fuel/air through those small holes. Plus, on their site they show smaller tubes down inside. I suspect this was all done out of concern for burnback, which we have never seen even with much larger holes.
“There are painters who transform the sun into a yellow spot,
but then there are others who, with the help of their art and their intelligence,
transform a yellow spot into the sun.” ~ Pablo Picasso ~
7:42 pm
Grant;2692 wrote: I got a chance to see a Pine Ridge ribbon burner over at Larry's this weekend. Looks like a nice unit. Thing that jumped out at me is that the holes were quite a bit smaller than crayons. Crayons are 5/16 or a little more, these were less than 1/4". I can see that it would be hard to push the fuel/air through those small holes. Plus, on their site they show smaller tubes down inside. I suspect this was all done out of concern for burnback, which we have never seen even with much larger holes.
The only time you get a burnback/popping noise is if there is not enough positive air pressure. It's much better to have a larger blower and regulate it with a gate valve.
Pine Ridge uses stainless tube inserts. Seems like overkill to me and would add a lot of extra work/cost. These home made burners are really simple. When they fail after a few yrs, simply recast them. In 6 yrs, the burner on my main forge has been recast only once, and it runs a lot.
JE
8:37 pm
August 29, 2010
Grant, John,
Do you know or could you see if the tubes were tapered venturi shaped? Or possibly have a burner nozzle end as the popular venturi burners do? If so they may feel or know it adds to quality of the product. I hope everyone noticed how John subtlety told everyone how to solve the fan problem. John, thank you, once again your informed practicality and obvious experience shines some light amongst the dim passages of my perplexing words.
Bob
it's been fun, later!
9:31 pm
May 13, 2010
Looks like I should build my own burner. I had planned on just buying a burner because I figured by the time I located the refractory in a small quantity and spent the time building the burner it would be cheaper to just buy it. Plus I thought it would make it easier to get approval to hook it up to natural gas at some point.
I think I will build my own because I would like to keep the blower cost and noise down and because my forge in its normal configuration is below the minimum size for the Pine Ridge Mini burner. I would like to set the forge up with 2 burners to give me more flexibility, because I usually have it set up 10"x15"x4" but I often have it set up 10"x27"x4" and sometimes higher or the side open. I built my forge using Ralph's plans here http://www.bearhillblacksmith......ilable.htm . I didn't bother building the idle circuit because I am almost always heating more than one bar and I almost never used the idle circuit in my first forge.
I don't know if the Pine Ridge burners are flared, but some large industrial burners use flares on the end. I have made moulds for one of the steel companies here for large burner flares. These were for heating slabs before rolling. They were about 9" dia. However while the flares may be slightly more efficient, we are not running these burners 24/7 and everyone who has seen John's burners seems to rave about how hot they are.
1:13 am
August 14, 2010
Robert Suter;2672 wrote: Lewis,
Now you’ve done it, I’ve got to try to get a ribbon burner to work as a venturi. It would be good to have a non electric version of the burner. Could you tell me how you were using the burner and what the pluming configuration was like? What size burner is it? did you make it? did you use crayons for port holes? Tell me everything if you wish to live!!!
Bill,
Stuff like that can knock the wind out of you all right. Sometimes it takes awhile to remember where you were headed. My problem is I can’t remember why I’m in the kitchen with the refrigerator door hanging open most of the time.
Bob
Ummm, all I remember at the moment is that I used crayons for the ports and that I cannibalized a burner out of a water heater for the venturi. It was a cast iron burner and the guys down at the furnace supply place gave me the orifice to make the natural gas to propane conversion. I think I brazed the venturi to a plumbing reducer and screwed that to a nipple welded on the back of the ribbon burner box. I seem to recall that it always ran rich, probably because the venturi effect couldn't over come the back pressure from the ribbon burner. Maybe I needed more crayons.
Odds are that I was gonna get a beer out of the open fridge.
3:56 am
Robert Suter;2694 wrote: Grant, John,
Do you know or could you see if the tubes were tapered venturi shaped? Or possibly have a burner nozzle end as the popular venturi burners do? If so they may feel or know it adds to quality of the product. I hope everyone noticed how John subtlety told everyone how to solve the fan problem. John, thank you, once again your informed practicality and obvious experience shines some light amongst the dim passages of my perplexing words.
Bob
Bob
Turn off your computer and go into the shop and build one. It's no big deal...really.
John
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