6:49 pm
March 15, 2016
6:26 am
NWBA Member
March 22, 2011
Good morning, Tanya. May I suggest putting in where you're located so that someone close to you could respond. This will be an expensive item to custom make and ship. You may want to look into some of the blacksmith supply companies who sell these objects. Another option would be to look for a used pottery kiln on Craigslist (depending on your location), as that's what I'm doing as I'm in the market for a heat treating oven (which his what it sounds like you are looking for).
as always
peace and love
billyO
1:07 am
March 15, 2016
billyO said
Good morning, Tanya. May I suggest putting in where you're located so that someone close to you could respond. This will be an expensive item to custom make and ship. You may want to look into some of the blacksmith supply companies who sell these objects. Another option would be to look for a used pottery kiln on Craigslist (depending on your location), as that's what I'm doing as I'm in the market for a heat treating oven (which his what it sounds like you are looking for).
billy-O:
Thank you for you suggestion about my location. Am located in Seattle Wa, willing travel to Oregon, Washington or Idaho if necessary. Haven't found any Blacksmith Jobbers or Wholesalers making high temp propane kilns or stoves. Is one used for sale on ebay that don't meet criteria. Pottery Kilns do not require high temperatures, most are electric.
Thanks for your consideration'
Tanya
10:02 am
April 22, 2015
Those electric pottery kilns reach temps you require. Anything rated "cone 11" or above will exceed 2400 degrees (fahrenheit). You could probably buy one off the shelf today and start your smelt tonight.
You could also buy a "raku" kiln, which is usually a propane-powered kiln that reaches very high temperatures and seems like what you are needing. These are essentially the same thing as our forges and casting furnaces.
Most blacksmiths can make these furnaces too, though most of us don't have need of thermostats and timers. We often just adjust the gas jet until we have the temperature required and leave it at that.
9:58 pm
May 21, 2015
It's not super complicated to make a propane furnace, and buy a crucible off ebay. I made one with a 5 gallon steel can, some pipe fittings, a bag and a half of refractory (the hard part to find), and a cheap leaf blower from home despot. How long will you be running it? I got the idea for mine from two Sam Johnson, from the Columbia Maritime Museum in Astoria Oregon, had made and uses for his classes.. He does a bronze casting class a couple of times a year that runs two days. He knows his stuff.
12:58 pm
April 22, 2015
A good cheap alternative for refractory is a $5 bag of pearlite from the garden section of your local hardware store and a pint of furnace cement from the ... uh, furnace cement section of your local hardware store. Woodstove/fireplace shops have it too. If nothing else, the section that has caulk often has fireplace caulk.
Water the caulk/cement/mortar down until it's quite runny, pour it over the pearlite and stir it until the pearlite is evenly coated. Should be a consistency similar to rice crispy treats before they go in the pan. The cement is not the refractory - it's what holds the refractory (pearlite) together, so it should be barely enough to coat the pearlite. Any more is waste, and also a potential haven for trapped air & water.
Let it dry for a week or so, and when you warm it up, do so very very slowly. I like to put burning charcoal in there and just let it slowly bake out the moisture and trapped air for a cycle before actually turning on the gas jets. No forced air or anything - simple BBQ temps for however long a bucket of coal lasts.
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