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Steel Designation Myth -vs- Fact
August 20, 2012
1:19 am
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Lee Cordochorea
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I continue to see folk claim the "xx" in "10xx" steels "indicates the carbon content." They suggest 1018 has 0.18% carbon and that 1020 has 0.20% carbon.

But it just ain't so! It's just one of those myths that found it's way into too many books and onto way too many web pages. (But, but, I read it on the internet! So it must be true?) Even some engineering reference websites screw this up.

The folk who do the steel designating (you know - the AISI or the SAE or the MOUSE) list allowable ranges of possible carbon content (and other elements) for a given steel. For example, if I have a plain carbon steel with 0.19% carbon by weight it might be 1018 or it might be 1020, depending on the manganse content! Similarly a plain carbon steel with 0.60% carbon and 0.85% manganese would qualify simultaneously as 1055, as 1060 and as 1066.

So, the next time somebody tells you those last two digits signify carbon content, tell 'em they've been buffaloed and send 'em to one of the following websites:

http://www.steeltalk.com/compo....._steel.php

http://books.google.com/books?.....;lpg=PA112

http://www.specialtystrip.com/.....0Chart.pdf

...and tell 'em "enjoy!"Cool

No matter where you go... there you are.

August 20, 2012
3:16 am
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JNewman
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I would not call it a Myth. The "carbon content" value is the target carbon content. The target content is more or less the middle of the allowable range. Everything has tolerances, 1" round bar is rarely exactly 1" . There is a tolerance that hot rolled bar is allowed to be undersize and a tolerance that it is allowed to be over. Cold rolled bar has a tighter tolerance but even then it can be .002" over or under. I would not say that 1" being 1" is a myth. If they rejected every 1018 bar that was not exactly .18% carbon steel would be much more expensive. When buying steel I often get mill test reports that tell me exactly how much carbon is in a bar and if I needed tighter tolerances on the metallurgy I could get them ahead of time to make sure the bars met the specs.

August 20, 2012
7:38 am
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Lynn Gledhill
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This discussion is interesting to me because recently, I was making some dinner triangles from 1/2" round HR. I quenched the forged ends of the bar to speed things up... Normally, I do the forging work and then do the bends on the Hossfeld... Well, I had one snap!!! Who knows where the piece went??? It's sold as hot rolled "mild steel", why does it sometimes behave as high carbon steel???:unsure: I have been told by a couple of fella's that cold rolled steel forges easier and is more predictable... Any thoughts??

August 20, 2012
10:26 am
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Wayne Coe
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Lynn, Hot rolled steel is steel that has been drawn out by rolling on a rolling machine while it is hot.
Cold rolled is the same steel that has been run through the rolling machine while it is cold to get closer tolerances.
If you get both to forging temps they will behave the same (assuming they both came from the same run, therefore are the same alloys).

Wayne Coe
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August 20, 2012
12:57 pm
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JNewman
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Lynn as Wayne says the difference between hot rolled and cold rolled is the mechanical processing. But ... most cold rolled MILD steel is 1018/1020, while most hot rolled mild steel is A36 or 44W here in Canada. The 36 or 44 refer to strength rather than carbon content. A big myth on blacksmith internet sites is that there are no chemistry specs for A36. There are chemistry specs but they are looser tolerances than the specs for 1018, and the maximum allowable carbon is .26% carbon vs .23% for 1018. due to tolerances though you could probably have 1018 with higher carbon than A36.

August 20, 2012
1:59 pm
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Wayne Coe
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After I logged off I realized that I should have added:
The cold rolling process will cause the stock to "work harden" so when using in the cold state 1020 cold rolled will be harder than hot rolled 1020. If you want to deform it or bend it the cold rolled will be harder to bend or deform than the hot rolled. If the cold rolled has been heated to a forging timprature it will behave like hot rolled.

Wayne Coe
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669 Peters Ford Road
Sunbright, Tennessee
423-628-6444
[EMAIL=waynecoe@highland.net]waynecoe@highland.net[/EMAIL]
http://www.waynecoeartistblacksmith.com

August 22, 2012
12:46 am
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Mike B
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Lee,

Thanks for the links - I've bookmarked them. For some reason I've had a hard time finding steel analysis charts when I've Googled.

I think of SAE steel designations like gun "calibers." I though I understood them until I heard that you could fire .38 ammunition from a .357, but not the other way around. And compared a .22 shell to a .223. Then I realized the numbers are names that tell you something about the diameter, but they aren't specs. The steel designations are much the same way.

August 23, 2012
7:09 am
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Lynn Gledhill
Junction City, Oregon
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Thanks guys!! I'm still trying to figure out what material is best for forging... I was demonstrating blacksmithing at the Lane County Fair last week when I had a guy come up and asked what steel I was forging... When I told him Hot Rolled mild steel, he told me that he worked on a crabbing boat in Alaska and the pots they used that were made from HR would rust away in one season. The ones they had made from cold rolled would hardly show any rust in just one season. Maybe he didn't know what he was talking about, but????:unsure::unsure:

August 24, 2012
12:27 am
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Rashelle
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Lynn, Once we heat it doesn't that make it the equivalent of hot rolled? Even if it started out as cold. Shouldn't the only difference at that point be the slight sizing difference? Maybe if there is slight scale on the hot rolled but not on the cold along with the cold being slightly larger diameter and a smoother surface, thus does not corrode as fast?

August 24, 2012
2:53 am
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Lee Cordochorea
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The notion of a a "target carbon content" is fine - but misguided. The designations specify ranges for manganese content as well as ranges for carbon content. Taking the 1018 example, we are allowed 0.60% to 0.90% manganese. 1017 is allowed 0.30% to 0.60% manganese. Both are allowed 0.14% to 0.20% carbon.

And if you think 1078 and 1080 are "interchangeable" then you've never tried to get a decent hamon out of both of them. 1078 responds much better than 1080. It's the manganese difference!

The myth here is not that one inch = 1000.000 mils. The myth is that those last two digits in the specification number are a target for the carbon content. They're not. They are a unique identifier for the allowed ranges of multiple constituents in the alloy.

-

To further complicate things (as if life weren't complicated enough) the "A36" designation is a whole 'nuther ball of worms. :rolleyes: As Lynn learned, "mild steel" is "mystery steel.":(

No matter where you go... there you are.

August 24, 2012
3:36 am
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Rob F
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Rashelle;16083 wrote: Lynn, Once we heat it doesn't that make it the equivalent of hot rolled? Even if it started out as cold. Shouldn't the only difference at that point be the slight sizing difference? Maybe if there is slight scale on the hot rolled but not on the cold along with the cold being slightly larger diameter and a smoother surface, thus does not corrode as fast?

Not quite, cold roll is not the hot roll bar fed trough an additional roll, it is a completely different mix of steel, similar but different. Common hot roll A36 is a strength designation and common cold roll 1018,1020 etc are mix recipes. I am sure if someone tried hard enough they could find cold roll A36 or hot roll 1018 but not common in central Ca.

August 25, 2012
4:52 am
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Lynn Gledhill
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I spoke yesterday with a 'smith who has a lot of experience... He said that for carving details out of steel, only go with cold rolled... The hot-rolled has too much of a mix of steels in it... I was chiseling a fork out of hot-rolled and found a gap about 1/2" flaw in the metal... Couldn't use that for forging a fork... I am understanding that cold rolled forges easier without the flaws you find in hot rolled... The tolerances for the chemical mix are tighter...

August 25, 2012
6:44 pm
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Mike B
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I have my doubts about cold-rolled lacking flaws because the "mix" is different. I've got no special knowledge about this, but can't imagine much that could go into a steel furnace and not fully mix with the melt. And my understanding is that all steel produced in the U.S. is remelted scrap. Since the chemistry is tighter on 1018/1020 than on A-36, there may be fewer engine blocks and dental implements included, but I doubt they're eliminated altogether.

Since cold-rolled is a premium product, perhaps the mills are more careful about things like cold shuts from billet tops (if everything isn't continuous cast these days). And maybe the the additional stress of cold rolling makes some flaws apparent that would be hidden in hot rolled until after it's shipped.

Or maybe it's just that flaws in modern steel are rare enough that we tend to remember them, and we find flaws in hot-rolled more often because we work hot-rolled more often.

August 26, 2012
3:52 am
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Silas
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I can't speak to the chemistry specifically or origins of a particular steel but as someone who makes a living working with it I can assure you that cold rolled 1018 has very little to no flaws. The biggest problem I've had with cold rolled steel is, the bars not being straight. Hot rolled A36 (mild steel) not the case. Bars routinely show up with cold shuts running the full length of the bar along with other flaws. These become very apparent upon forging and don't go away. Fabricators may never notice, but for us blacksmiths a $50+ piece of 1" square bar can be worthless upon arrival. I have also had teeth taken off my bandsaw blades by very hard inclusions within large section bars (maybe bits of carbide ect.).

1018 cold roll is noticeably nicer to forge, softer and more predictable, and more expensive. If you have a lot of detail forging to do it can be absolutely worth the extra money to spring for the cold roll.

A36 will harden considerably if quenched above critical temp, i' can't remember having had a piece break but it will get hard enough not to be able to cut with a bandsaw or straighten with conventional means.

August 26, 2012
2:34 pm
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There's tolerances, how good a steel manufacturer is is how close those tolerances are. They are not as loose as you mention in the first post going 5-10 points above and/or below the specs.

August 26, 2012
3:12 pm
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Rob F
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Pete Stanaitis recently did some research on this and posted it here. It does not seem to be guesswork or speculation.
http://www.spaco.org/hrvscr.htm

August 26, 2012
5:29 pm
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Ries
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Mike B;16093 wrote: And my understanding is that all steel produced in the U.S. is remelted scrap.

This is not really true.

A LOT of steel is recycled in the USA, and so well over half the steel made in the US is made from scrap. Nucor, alone, makes between 25% and 30% of the steel in the US, and they only remelt.

But there still are so called "integrated" mills in the US, making steel from iron ore. My guess is currently its between 25% and 35% of US steel. Some of these mills only make specific products, mostly thick plate and big beams.

So, most likely, if you are buying small sizes or profiles, or things like square tube, you will almost always get remelt. But there still is a lot, as in tens of millions of tons, of virgin steel being made here.

When they remelt, they get higher percentages of stuff like copper, aluminum, manganese, and so on- stuff that is mixed in to industrial scrap like cars and fridges. It is possible to get precise recipes when remelting, but harder and more expensive, so they tend to use the remelted stuff for more open specification stuff- like A36.

August 29, 2012
12:07 am
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Lee Cordochorea
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sam salvati;16095 wrote: There's tolerances, how good a steel manufacturer is is how close those tolerances are. They are not as loose as you mention in the first post going 5-10 points above and/or below the specs.

I have purchased sticks labled with multiple designations. The mill's tolerances may indeed be tighter than the designations. But the designations mean what they mean and not what most smiths think.

No matter where you go... there you are.

August 26, 2023
7:33 pm
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Donk
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2012 was last comment, so this is very old post, just a note.

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