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Forging Hardies ~ Upsetting Flattening | Page 2 | Power Hammers and Presses | Forum

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Forging Hardies ~ Upsetting Flattening
September 30, 2010
10:44 pm
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JNewman
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Grant;3099 wrote: Hard for Brian to even relate to this sort of thing. Is it blacksmithing? Not really, but it's forging. Brian can show you how to forge things with a minimum of tools, a fire, a hammer and an anvil. We're poles apart in how we do things. He can show you things you can do, I can show you cool stuff I can do.

My "creative reward" is in designing tooling for production and in understanding how metal flows. Unlike the heavy forge industry, we're both constrained by limited power to do what we want. We both work, as much as we can, within what the metal wants to do rather than using total brute force to bend it to our will.

I kinda have a love affair with machinery.

If your hardie forging is not blacksmithing Grant where is the line? If you have stoppers and taper tools does it cease to be blacksmithing? or is it power hammers or presses that are the line? Or do you need a coal oil lamp and bellows?

I admire guys like you Brian who can make the things you do Quickly with minimal tooling, and also make a living at it. While I enjoy forging intricate highly detailed work like this.

I also enjoy banging out scrapers, hooks and tongs, and I find I can make a living at it which "I" cannot do doing ornamental work.

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September 30, 2010
10:50 pm
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Paul Estes
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Everyone has their strong and weak points in what they can create and, just because your tooling work uses more machine than hand hammering, do you think if early blacksmiths making those same tools you do would not use them? Dont sell yourself short, there is a market for the tools you do make and they help others do their job. I mean I just got 2 of your vine/tree bark spring swages and am using them to set up the basis for the tree Menorahs I have in my head. Some folks make tongs well some make ornamental well others make knives and swords and axes well. Everyone has different creative levels.

October 14, 2010
11:06 pm
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John Larson
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Grant, what is the white tube inside the induction coil? Function? The coil seems to be held in a steel block and hoses behind direct the water flow. Are there electrical connections to the coil holding block? KW of the induction heater? Thanks.

October 15, 2010
12:16 am
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Grant
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Oh, that's a ceramic tube. I use that in some cases like this where the part can fall over. The "block" has heavy copper conductors and phenolic board. This 35KW machine has separate connections for the cooling water to the coil.

“There are painters who transform the sun into a yellow spot,
but then there are others who, with the help of their art and their intelligence,
transform a yellow spot into the sun.” ~ Pablo Picasso ~

October 15, 2010
10:11 am
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John Larson
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Thanks.

Grant, if I use a wand with my 15 kw machine, do the water carrying hoses need to be augmented with electricity carrying wires? Also, on my 15 kw machine does the grounding terminal have to be used if the power cable has the ground wire? Does it have to be grounded to something other than the power cored's ground?

October 15, 2010
4:36 pm
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Grant
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No, that ground terminal is no longer needed. I put in a proper ground when I install the electrical box on the back. Yes, the "wand" has electrical conductors running through the plastic tubes.

“There are painters who transform the sun into a yellow spot,
but then there are others who, with the help of their art and their intelligence,
transform a yellow spot into the sun.” ~ Pablo Picasso ~

October 17, 2010
2:20 am
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bryce masuk
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I think that the making of those hardys is a pretty cool operation you obviously have it down to a nearly no failure system

obviously the quality of the tool is good and that is the main thing the speed in which you can make it is where you keep the price affordable or anage to make a buck if you know what I mean.

the world is geared toward speed how fast can you do it? and then double it every ten years

true blacksmiths are resisting against the methodology of the whole world seemingly.
working with your hands your head and your eyes is not easy, its hard I have spent a couple thousand hours trying to learn what I can at the anvil and I feel like I am just begining to learn.

one part that is amazing is how much work can be done in one heat if you know what you want to do and how to do it,

the other aspect is it could take 5 heats to do the samething if you dont
you have to be effective to make it work someone who takes 5 times as long is not going to be able to charge 5 times as much for his work as the guy who knows what he is doing

in a way it is similar to having the machines to do the work for but instead you have skill, or if your smart maybe you can come up with a better process to do the same job in less time.

honestly though we are only headed toward more automated stuff but if you have few iddleclass people who is going to buy it?

the real truth is that people care about the finished product
most dont care where its made or how its made

but some do

October 19, 2010
2:33 pm
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lordcaradoc
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bryce masuk;3409 wrote: I think that the making of those hardys is a pretty cool operation you obviously have it down to a nearly no failure system

obviously the quality of the tool is good and that is the main thing the speed in which you can make it is where you keep the price affordable or anage to make a buck if you know what I mean.

the world is geared toward speed how fast can you do it? and then double it every ten years

true blacksmiths are resisting against the methodology of the whole world seemingly.
working with your hands your head and your eyes is not easy, its hard I have spent a couple thousand hours trying to learn what I can at the anvil and I feel like I am just begining to learn.

one part that is amazing is how much work can be done in one heat if you know what you want to do and how to do it,

the other aspect is it could take 5 heats to do the samething if you dont
you have to be effective to make it work someone who takes 5 times as long is not going to be able to charge 5 times as much for his work as the guy who knows what he is doing

in a way it is similar to having the machines to do the work for but instead you have skill, or if your smart maybe you can come up with a better process to do the same job in less time.

honestly though we are only headed toward more automated stuff but if you have few iddleclass people who is going to buy it?

the real truth is that people care about the finished product
most dont care where its made or how its made

but some do

Bryce,

I would argue that the trend toward more and more people rediscovering our craft suggests that there is an undercurrent of people who want to simplify things. A lot of the "Green" oriented people are seeing how the hustle and bustle of 21st century life is taking them away from their families and consuming more of their time.

My wife and I have been forced to live a reduced life over the last several years for many reasons, but what I have come to appreciate is how much more quality time I have with her and our daughter and I am not so worried about working 80 hours a week, or hobbies that take us away from people. I have found a huge amount of support and friendship through Blacksmithing and all of our friends/family we socialize with now came through Medieval re-enactment (SCA) which at its heart is a social activity, even if that activity supports a whole host of other things. 😀

I do agree that many people are still yearning for the good ol' times when they had lots of money, but there are significant and growing numbers of people who are finding life better with less money, but more time.

Oh, and I think that they way Grant is manufacturing all these tools and at a cost that makes them accessible is the way American manufacturing needs to go. Small shops who have figured out the best balance between speed and quality. Thanks to Grant too. 😀

Best regards,
Tim

Let us make a special effort to stop communicating with each other, so we can have some conversation.
Mark Twain

October 22, 2010
4:22 pm
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Stretch
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brianbrazeal;3091 wrote: Nice Grant! Now you just need a robot.

He is the robot

October 23, 2010
2:12 am
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Grant
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bryce masuk;3409 wrote: I think that the making of those hardys is a pretty cool operation you obviously have it down to a nearly no failure system

obviously the quality of the tool is good and that is the main thing the speed in which you can make it is where you keep the price affordable or anage to make a buck if you know what I mean.

the world is geared toward speed how fast can you do it? and then double it every ten years

true blacksmiths are resisting against the methodology of the whole world seemingly.
working with your hands your head and your eyes is not easy, its hard I have spent a couple thousand hours trying to learn what I can at the anvil and I feel like I am just begining to learn.

one part that is amazing is how much work can be done in one heat if you know what you want to do and how to do it,

the other aspect is it could take 5 heats to do the samething if you dont
you have to be effective to make it work someone who takes 5 times as long is not going to be able to charge 5 times as much for his work as the guy who knows what he is doing

in a way it is similar to having the machines to do the work for but instead you have skill, or if your smart maybe you can come up with a better process to do the same job in less time.

honestly though we are only headed toward more automated stuff but if you have few iddleclass people who is going to buy it?

the real truth is that people care about the finished product
most dont care where its made or how its made

but some do

Not sure what all that means. I tend to make a distinction between mindless factory work and "enhanced" cottage industry. I personally could not be productive enough any other way. It would mean my products were either hugely expensive or I would have to work way too hard for poverty wages. I spend my time conceiving tools, designing the system, making the tooling needed and producing the product. I find it both challenging and rewarding.

Appropriate technology ~E. F. Schumacher

“There are painters who transform the sun into a yellow spot,
but then there are others who, with the help of their art and their intelligence,
transform a yellow spot into the sun.” ~ Pablo Picasso ~

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