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Hitting Hot Steel with the 3B
July 30, 2010
12:27 pm
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Dave Hammer
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I finally hit a little hot steel with the 3B I've been working on. I had problems with the drifts (die keys) coming loose, so I didn't get as much done as I had hoped. I did however, put together a little video that is now on YouTube. For any interested, you can find it at

http://www.youtube.com/watch?v.....re=channel

I have worked on the drifts a bit and hope to be putting up more video later.

Grandkids and blacksmithing... Joy Joy Joy..............................YouTube Channel: djhammerd

July 30, 2010
10:35 pm
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Bill Cottrell
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Congrats Dave - that is a sweeeet looking hammer.

July 31, 2010
10:00 pm
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JNewman
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Looks Good Dave. So you want to sell the 1b now? 🙂

August 1, 2010
2:59 am
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Dave Hammer
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Thanks........

Sell??.... and break up the family? Nawwww.

Grandkids and blacksmithing... Joy Joy Joy..............................YouTube Channel: djhammerd

August 28, 2010
7:48 pm
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Frosty
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Looking good Dave though I have to admit I've only gotten to spend maybe almost one minute on a 3B. Bob Bergman's shop 3B as a matter of fact in 05. I was doing the same thing seeing just how much finness I could apply till Bob said "OH just give it a smack!" So I gave a 1 .25" sq bare one full power blow and made it look like a cartoon thumb mashed to about 14ga. sheet metal thickness.

I'd just LOVE a working 3B but would love even more to be able afford one up here in the far north west of Alaska. Not that I'm in NW Alaska that is.
Frosty the Lucky.

August 29, 2010
6:43 am
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K. Bryan Morgan
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Oh I would really like to have one of those. Of course any power hammer would be nice. As it is I have to drive 5 1/2 hrs to Frosties to play with one. Which is fine with me. Frosty rocks. :bounce:

September 2, 2010
2:11 am
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Frosty
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K. Bryan Morgan;2297 wrote: Oh I would really like to have one of those. Of course any power hammer would be nice. As it is I have to drive 5 1/2 hrs to Frosties to play with one. Which is fine with me. Frosty rocks. :bounce:

I rock because my balance is still a little messed up.

Heck Bryan we can build you a power hammer for not much with a little scrounging. It's not like they're complicated things like a sewing machine.

Frosty the Lucky.

September 3, 2010
6:24 am
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K. Bryan Morgan
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Oh, thats a good idea. I think I know where I can get some I beam for next to nothing. It may take a while to get what I need. You got my wheels spinning. :running:

September 4, 2010
9:28 am
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david hyde
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which ever of the many routes to making a hammer (air, tyre, axle etc etc) my advice would be to put most of your time/ budget into finding a good lump of steel to use as a anvil. It's the single most effective and simplest way of improving the "forging effectiveness" of a power hammer.

I've got a 25kg kinyon. I first used a piece of 130mm diameter by 750mm shafting .... it was ok but nothing to write home about. I then upped it to a piece of 230mm dia ..... made a MASSIVE difference.

If the budget is there it may be worth thinking of buying a length of new shafting, rather than spending days trawling through scrap yards and then only to find an odd and marginally suitable "lump". Buy yourself say around 3 ft of 8 to 10" diameter. I don't know what steel prices are like in your neck of the woods but I would imagine it would costs around £250-400 (pound UK). This investment will repay you MANY MANY times over a few years use.

Hell, look at the ludicrous amounts of money people will spend on a Hofi hammer at the drop of a hat. To me, my "ergonomic" way of hammering is to do as little heavy duty hand hammering as possible, use your power hammer (preferably powerhammerS) to do the bulk of moving the metal (it soon becomes a drudge by hand when moving lots of metal) and do the skillfull, enjoyable, rewarding final finishing by hand. Saves your body FAR more than any Fancy Dan hand hammer will. (I taught myself using a 3lb club hammer, not the best but it DID). Money on a suitable lump of steel is money WELL spent. In the unlikely event that you decide to sell your hammer, you'll probably get your money back. I say unlikely because after aquiring the first power hammer, the usual journey is to want ANOTHER.

September 4, 2010
9:03 pm
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K. Bryan Morgan
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Thank you for your insight David.

As far as an anvil is concerned, I may have a solution for myself. We have one of the largest rail yards in Alaska here in Fairbanks. I am going to ask them for an axle from a box car. I know they have to be replaced on a regular basis for maintenance reasons and weigh in around 4-600 pounds. I figure that would be good enough. IF and a big if .. they will give me or sell me an old one.

As for the other things I may need for this project. I found a good place to get scrap metal just the other day. And I know where this I beam is that will never be used for anything. I'll ask the owner if I can have it. Use that for the framing.

This is a down the road project. Not something I'm going to be able to do for a while. Just some of my thoughts on how to go about it.

September 7, 2010
2:24 am
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Frosty
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David is right about the anvil, the heavier the better.

Do you have an in at the RR? If you can get an axle it'll be exactly what you need. A flat or gondola car axle is typically about 9 7/8" dia medium C steel, maybe 4140.

I'd planned on welding a three section pattern to build a 100lb+ self contained type hammer but China has virtually all the scrap around here under single buyer contracts so we don't even get to look anymore.:mad:

do you have Google Sketchup loaded? We can swap drawings so you can scrounge more effectively.

Frosty

September 8, 2010
1:17 am
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K. Bryan Morgan
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Frosty;2467 wrote: David is right about the anvil, the heavier the better.

Do you have an in at the RR? If you can get an axle it'll be exactly what you need. A flat or gondola car axle is typically about 9 7/8" dia medium C steel, maybe 4140.

I'd planned on welding a three section pattern to build a 100lb+ self contained type hammer but China has virtually all the scrap around here under single buyer contracts so we don't even get to look anymore.:mad:

do you have Google Sketchup loaded? We can swap drawings so you can scrounge more effectively.

Frosty

Unfortunately I don't have an in with the RR here. I thought I would go down and just ask. The worst that can happen is they say no, and I'm right back where I started. No biggie. I did find a scrap yard, C and R, they have contacts with the local blacksmiths.. well some of them anyway.. I was told to go there for scrap. I havn't had time yet. Too many projects need finishing before snow.

I do have sketchup on this system. I sure do like it. I need to load the blacksmithing addons, I havn't done that yet. I know the url's for them.

If I keep it simple and don't over complicat things I know I can get someting together. The main thing holding me up is ... no welder. Even a buzz box would help... and of course some lessons. I've never welded anything in my life. So that is something I need to sort out as well.

I'll getter done eventually.

Bryan

September 8, 2010
12:10 pm
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david hyde
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I'd get a smallish MIG myself, it's relatively easy to teach yourself to weld with it, down side is you need gas to use it. I kinda think a welder of somesort is more more less essential for someone working with metal at any level. They can be got relatively cheaply and are the sort of tool that will repay your investment many time over. Pretty soon after getting one you'll be wondering how you managed without. Much as I LOVE powerhmmers, I kinda think a welder is a higher priority tool to get

September 9, 2010
5:58 am
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K. Bryan Morgan
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Thanks for the advice David. I'm going to get one. I saw what I think I will get. Not real expencive and sort of idiot proof. Runs on 115v and has a 20% duty cycle. Which I know isn't alot. But I won't be running it that hard. Its a gassless MIG, at least thats what the ad said. Runs spool wire and can weld up to 3/16". I know thats not a very heavy duty unit.

http://www.sears.com/shc/s/p_1.....ockType=G3

Anyway its a good price and has what I feel I need. Not to mention good reviews.

September 9, 2010
8:24 am
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david hyde
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I guess I'm not really qualified as to say what particulary model is most suitable but I don't think you'll regret buying one. Kinda like wanting another power hammer as soon as you can get one, you'll sooner or later want a more powerful one. If the elec supply is there that is. I guess we are quite lucky over here. 415V 3 pase is quite common in industrial units over here.

Rail road axle sounds ideal for a PH anvil.

September 9, 2010
7:37 pm
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nuge
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K. Bryan Morgan;2544 wrote: Thanks for the advice David. I'm going to get one. I saw what I think I will get. Not real expencive and sort of idiot proof. Runs on 115v and has a 20% duty cycle. Which I know isn't alot. But I won't be running it that hard. Its a gassless MIG, at least thats what the ad said. Runs spool wire and can weld up to 3/16". I know thats not a very heavy duty unit.

http://www.sears.com/shc/s/p_1.....ockType=G3

Anyway its a good price and has what I feel I need. Not to mention good reviews.

K. Bryan -

Do you have an oxy/acetylene set-up? Works well as a welder and you get some great heating potential. Definitely not the easiest method, but if you wanted easy you wouldn't want to smith.And if you can gas weld all the electrical processes are easily learned. You could then skip the noxious mig and get right to tig and the sweet smell of argon.

September 11, 2010
5:26 am
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K. Bryan Morgan
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nuge;2551 wrote: K. Bryan -

Do you have an oxy/acetylene set-up? Works well as a welder and you get some great heating potential. Definitely not the easiest method, but if you wanted easy you wouldn't want to smith.And if you can gas weld all the electrical processes are easily learned. You could then skip the noxious mig and get right to tig and the sweet smell of argon.

No I don't have an Oxy/acetylene set up as yet. One of the gonna get items. I've seen a few good sets at the ubiquitous big box stores. One even had a couple of small bottles with it. Kind of a just to get you started set. I thought about that one. I know the bottles of gas are not cheap at all.

I think I'll take a course or two before I go and spend a bunch of money on welding gear. But I will get something as soon as I can.

September 17, 2010
10:25 pm
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Frosty
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Bryan:

Sorry, I didn't notice where this thread went after my last reply. Don't worry, I have a couple welders and when you're down I'll give you a quicky how to on them. The largish red box on wheels behind the power hammer is a Lincoln Ranger 9 portable and will weld most anything we're likely to need stuck.

If you get the chance and time an extension welding class is a good thing. Is UAF close enough to make it practicle? A machine shop class is really handy, not only do you get to learn how to use the things you have access to them for your own projects.

If we can come up with something suitable for anvils we can come up with most everything else around here and I have a 7,000lb trailer that'll get it to your place just fine.

Frosty the Lucky.

September 18, 2010
10:42 pm
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K. Bryan Morgan
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Hey Frosty, Not a problem. Yes, UAF is close enough. And the welding course is at an anex class complex closer to me than the university is too. So even better.

I'm looking for an anvil to start with. While I didn't find anything suitable yet. I did find a big honkin chunck of bulldozer blade. The part that unbolts and is on the bottom of the blade. I don't know what kind of steel it is...but its 6' long 5" wide and about 1" thick. Might weigh 40 pounds or so. I spark tested it and its .. maybe.. just guessin here... medium carbon. I need to get a chunk off of it and heat it up and quench it. See if it shatters when I hit it with a big heavy thing. I havn't had a chance to go to the rail yard yet. But I plan on doing that soon.

Excellent on the welder. I sure would like to do something. I have some plate here I'll bring it with me. Various sizes. Maybe we can make a chop fuller or something out it. That would be a cool little project for the get together. Anyway just a thought.

There is Hectors welding here. I see in the woods next to their property that they have a bunch of old material that is all grown over. I may go back in there and take a look at what they have fogotten is there. See if I can get something out of there for a deal. Lots of options.

We will figure something out. Hope you and Deb are doin great. :bounce:

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